ADDITIVE MANUFACTURING FEEDSTOCKS
Severe oxidation and poor alloying shouldn’t limit your metal printing processes. We want to help you do more with your metal powders.
Preventing oxidation, improving reusability and enabling new metals for powder-based additive manufacturing
So, what if we told you a few nanometers is all you need to unlock the use of new metals, like Cu, W, and Al6061?
At Forge Nano, we’ve developed a solution called Atomic Armor™, an ultrathin nanocoating used to engineer the surface of powders to be exactly as you please. Atomic Armor is applied using a process called Atomic Layer Deposition, or ALD. ALD builds material up atom-by-atom, giving a dense, defect-free film with high control over the surface properties and composition.
Our precision coating solution is so thin, it does not change the bulk properties of the metal, maintaining the core material benefits while solving many of the surface challenges. With Atomic Armor, you can:
- Decrease powder oxidation for added durability, longer use, additional recyclability, or in extreme environments
- Improve sintering homogeneity by promoting bonding
- Finely tune weight percentage through precision material loading
- Tune metal alloys for stronger parts
All of this contributes to additive manufacturing feedstocks that are easier to handle, have longer shelf lives, and can be used more readily at scale. Below are some examples of solutions we offer for metal powders:
Ti
For Ti64
Improving reusability and reducing OPEX costs by decreasing oxidation
Cu
For Copper
Protection from oxidation and beam reflection for use in standard powder fusion equipment
W
For Tungsten
Improving sintering and alloying processes to prevent hot tearing in large part printing
Al
For Al6061
Oxidation protection for fully dense binder jet printing in atmosphere
Case Study
Featured Case Study: Improving Ti64 reusability using Powder Atomic Layer Deposition
Download the paper to learn more about how Forge Nano’s Atomic Armor is enabling the worlds best feedstock materials.
ALD Equipment for Feedstock Materials
Forge Nano offers two ALD coating machines for use in the Additive Manufacturing and Specialty Feedstock industries: THEIA and APOLLO.
R&D Scale Powder Coating Systems
PANDORA
PANDORA
PROMETHEUS
PROMETHEUS
Commercial Scale Powder Coating Systems
LITHOS
LITHOS
If you are interested in making your feedstocks the highest quality in the market, contact us to learn more from our experts.
RESOURCES
Download one of our application white papers to learn more about a sub-selection of published results.
Don’t see your application? We likely have done it, contact us to talk with one of our application specialists and get the latest