Test it.
Pilot it.
Scale it.
PROCESS DEVELOPMENT
Atomic Armor™, developed around your material.
Every material behaves differently at the atomic scale. We engineer an atomic-layer coating around your powder, part or component, then test and refine it with you before you commit to production. Our work spans industries, from battery materials and propellants to medical devices and pharmaceuticals.
We coat your material in our own ALD systems, from lab samples to pilot volumes. Then we help you scale, with Forge Nano coating your material as a service or with a Forge Nano system on your own line.
CHALLANGES
Where promising coatings fail
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01
UNPROVEN RESULTS
Every material reacts differently. A coating proven on someone else’s powder may not work on yours.
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02
COSTLY EQUIPMENT BETS
Buying coating equipment before a process is proven ties up capital and time.
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03
THE SCALING GAP
Processes built on lab tools often fall apart at production volumes.
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04
LONG DEVELOPMENT CYCLES
Building coating expertise in-house can take years a program doesn’t have.
Atomic precision, from sample to process
PRECURSOR DEVELOPMENT
ANGSTROM-LEVEL CONTROL
CONFORMAL PARTICLE COATING
COATING AS A SERVICE
It starts with your sample. Our engineers screen precursor chemistries, set cycle counts to control film thickness down to the angstrom, and tune temperature and exposure until every particle carries a uniform, conformal coating. Each run is characterized against your specs. The result is a documented recipe, ready to scale as a service or on your own line.
From First Sample to Full Production
From First Sample to Full Production
From First Sample to Full Production
Find out whether Atomic Armor™ works on your material before you invest in equipment or production.
Coating Trials – Your samples coated in our lab systems.
Results With You – Testing reviewed together against your specs.
Clear Decision – A go or no-go before you commit capital.
PILOT
Move from grams to real volumes, with the process tuned to your specs.
Pilot Batches – Runs in our pilot-scale systems.
Tuned Process – Chemistry and conditions refined for repeatability.
Qualification Material – Enough coated material for your testing and your customers.
PRODUCTION
Take a proven process to full production, on our lines or yours.
Coating as a Service – Forge Nano coats your material on an ongoing basis.
Your Own System – A Forge Nano system installed on your line.
Process Transfer – Documentation and support to run it.
Built for the materials that matter most
BATTERY MATERIALS
Atomic-layer coatings on cathode and anode powders that suppress side reactions, for longer cycle life and safer cells.
ROCKET FUEL
Moisture-barrier coatings on energetic powders that slow aging and keep burn performance consistent.
MEDICAL IMPLANTS
Pinhole-free barrier films, angstroms thick, that seal implanted electronics against the body.
PHARMACEUTICALS
Nanoscale coatings on drug particles that control how the active ingredient is released.
