Uniform shells.
Functional surfaces.
Scalable results.
Powder ALD Systems
Strengthening the
world’s most critical
material foundations.
Forge Nano’s Powder ALD platforms deliver atomic-level precision at an industrial scale. We enable materials to survive the world’s most demanding environments by engineering high performance, resilient surfaces.
Transitioning reactive bulk powders into stable, high value assets for energy, defense, and advanced manufacturing.
Current State
The barriers limiting
bulk material
performance
-
01
SURFACE FRAGILITY
Raw powders are defenseless against oxidation, moisture and chemical attack, leading to systemic performance fade.
-
02
INFERIOR SHIELDING
Wet chemistry and spray-drying methods leave micro-gaps on complex particles, creating failure sites for catastrophic degradation.
-
03
RHEOLOGICAL BOTTLENECKS
Poor flowability in fine powders cause manufacturing inconsistencies and low production yields.
-
04
THE SCALING GAP
Precision often vanishes at high volumes; industrial production demands repeatable cycle-to-cycle performance.
Atomic precision at
industrial scale
HERMATIC ENCAPSULATION
INTERFACE STABILIZATION
RHEOLOGICAL OPTIMIZATION
MAXIMIZED ACTIVE SITES
NANO-PRECISON SHELLS
DEFECT PASSIVATION
Bulk materials shouldn’t be the weak link in your supply chain. Atomic Armor™ hardens your most critical powders at the source, transforming reactive raw materials into stable, high-performance assets that endure the world’s most hostile chemical environments.
Forge Nano provides the definitive platform to scale atomic precision from the lab to the gigafactory— redefining material performance at an industrial cost-of-ownership.
From Milligram
Discovery to Ton-
Scale Deployment
LITHOS™
Eliminate the economic and technical barriers to mass-market ALD. Lithos transitions atomic-scale surface engineering from a lab-scale luxury to a high-throughput industrial standard, enabling the hardening of critical materials at a global scale.
Massive Throughput – Rotary batch architecture capable of processing 1,000+ kg per batch, scaling to 10,000 kg/day.
Disruptive Economics – Achieves competitive coating costs through 99% precursor utilization and optimized chemical economy.
Production Ready – Fully integrated inert loading/unloading for high-tempo 24/7 production
PROMETHEUS™
Establish the repeatable “Gold Standard” for your performance materials. Prometheus bridges the gap between lab-scale discovery and industrial pilot production.
Pilot Scale – Optimized for single gram to 20kg batches
Jet Assist Technology – Proprietary fluidization designed for cohesive and sensitive nano-powders
Thermal Range – High performance manifold and reactor heating up to 350°C.
PANDORA™
Accelerate the R&D cycle by screening new coatings and precursors in hours, not weeks.
Batch Size – 100ml rotary reactor optimized for milligram to gram-scale research
Agitation – Continuous rotary motion ensures 360° precursor exposure for every particle
Precision Channels – Up to 8 independent precursor inlets for complex nano laminate structures
Versatility – Engineered for gas, liquid and solid precursor chemistries
Atomic-Scale
Resilience for Every Particle
BATTERY MATERIALS
We eliminate the surface-level instabilities that cause capacity fade and thermal runaway. Our coatings extend cycle life and enable ultra-fast charging for next-gen anodes and cathodes.
ADVANCED CATALYSIS
Atomic-layer control over active sites maximizes selectivity while preventing catalyst “poisoning.” This reduces the need for expensive precious metal loading without sacrificing reactivity.
SPECIALIZED METALLURGY
Hermetic shielding for metal powders used in additive manufacturing and defense. We prevent oxidation and moisture uptake, ensuring high-integrity builds in the most hostile conditions.
DEFENSE & PROPULSION
Precisely engineered barriers for reactive powders and energetics. We enhance shelf-life stability and tune burn rates, providing a higher degree of safety and predictable performance in the field.
POLYMERS & PIGMENTS
Transforming bulk additives with functional shells. From UV-stability to improved dispersion, we enhance the durability and rheology of industrial materials at a molecular level.