Atomic Layer Deposition equipment and solutions for specialty semiconductor devices
Revolutionizing ALD
Unmatched Speed and Precision
Welcome to the intersection of film performance, wafer throughput, and chemical efficiency. Forge Nano’s ALDx technology reimagines traditional Atomic Layer Deposition, delivering high-quality, conformal films at unprecedented throughput — making ALD your first choice for thin film coating solutions.
APPLICATIONS
Metal Barrier Seed
Moisture Barriers
Passivation Layers
High – K Dielectrics
At Forge Nano, we are at the forefront of transforming multiple industries with our cutting-edge ALDx technology. Our advanced thin film coating solutions deliver unmatched speed and precision, enabling high-quality dielectric and passivation films for power devices, robust barriers for RF devices, and bespoke encapsulation for MEMS applications. We enhance the performance and reliability of photonics technologies, while our thermal ALD seed films revolutionize advanced packaging for 3D integration. By leveraging our unique turbulent flow approach, we optimize processes across various sectors, ensuring that our customers benefit from superior film performance, increased throughput, and unparalleled chemical efficiency.
Impact
Industries
We Transform
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01
ADVANCED PACKAGING
Thermal ALD seed film enabling Cu electrodeposition on high aspect ratio through vias, > 35:1, for 3D integration
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02
PHOTONICS
Improving PIC and microLED yield and reliability with state-of-the-art gap fill and passivation films
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03
POWER DEVICES
State of the art dielectric and passivation solutions for wide bandgap semiconductors, including SiC and GaN
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04
RF DEVICES
Robust barrier and dielectric films for long-lasting, worry-free RFIC operation
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05
MEMS
Bespoke encapsulation, barrier and anti-stiction films for precision manufacturing of emerging sensor technology
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06
High Performance Dielectric Films
Ability to seamlessly integrate into existing manufacturing processes. our dielectric solutions not only meet the stringent requirements of advanced technologies but also drive superior performance in high-density devices.
Solutions at Every Scale
THEIA
Forge Nano’s Theia system is capable of ALD processing on single wafers from 75mm to 200mm sizes. Unique or irregular substrates are easily enabled with customization available upon request.
TEPHRAOne
TEHPRA
TEPHRA is Forge Nano’s single-wafer, thermal ALD cluster tool dedicated to high volume manufacturing of specialty semiconductor applications on 200 mm wafers and below. It is built for high throughputs, efficient chemical use and low-risk manufacturing, setting new benchmarks for thermal ALD productivity.
Proof In Action
The Atomic Armor™ Platform
Atomic Armor™ is Forge Nano’s invisible performance layer that strengthens the world’s most critical systems. The proprietary platform applies ultra-thin, atomically precise coatings to materials and components, unlocking performance gains traditional methods can’t achieve. Built for industrial-scale deployment, Atomic Armor is not just a nanocoating – it’s a defensible materials technology that creates measurable competitive advantages in markets critical to national and energy security.
Culture
“The collaborative environment that Forge Nano fosters makes our research enjoyable AND impactful. I love coming to work and knowing that my team is changing the world through innovation.”
Sara Harris
R&D Engineer II
“At Forge Nano we push the bounds of thin film coating technology. By designing control systems, I get to collaborate with and learn from experts in ALD every day.”
Theodore Champ
Application Engineer II
“There are always exciting projects happening. You get to see the direct impact of your efforts, and I appreciate working with such thoughtful, collaborative people.”
Brianna Boeyink
Applications Engineer
“Forge Nano is a place where bold ideas turn into real technology. I get to work on things that truly matter with people who genuinely care.”
Joel Kirner
Principal Battery Scientist
“Every project is a chance to bridge innovation and real-world application, helping turn cutting-edge ideas into tangible results that make a global impact.”
Kyle Ingham
Senior Service Engineer