America’s Gigafactory

U.S. Sourced.

U.S. Made.

U.S. Proud.

Where atomic-scale innovation meets American manufacturing

What began as a materials science breakthrough is now a full-scale manufacturing platform.

Our North Carolina gigafactory integrates Atomic Armor™ directly into battery materials and components.  Bringing atomic-level performance to U.S. cell production at industrial scale.

American production, built for the systems that can’t afford to fail.

Energy Storage

We power and protect the systems that can’t afford to fail.

Atomic Armor™ enables high energy density, faster charging, longer cycle life, and lower thermal runaway risk – while delivering best-in-class cost, lighter system design, and greater real world range for demanding applications.

Impact

The Limits Holding Energy Storage Back

  • 01

    DEGRADATION

    Cells lose capacity with every cycle, shortening system life and driving costly replacements.

  • 02

    THERMAL RISK

    Heat buildup and instability increase safety risk and restrict deployment in demanding environments.

  • 03

    ENERGY DENSITY

    Lower performing chemistries require larger, heavier systems to deliver equivalent power.

  • 04

    SUPPLY VULNERABILITY

    Dependence on foreign materials and fragile supply chains delays projects and adds strategic risk.

Testimonial

“At Forge Nano we push the bounds of thin film coating technology. By designing control systems, I get to collaborate with and learn from experts in ALD every day.”

Theodore Champ

Application Engineer II

Proof In Action

Case Study

Our Impact

One of the most important layers in back-of-the-line processing for radio frequency and power devices is the encapsulation layer to protect the device from environmental degradation.

While traditionally done with PECVD, ALD deposits a dense, pinhole-free film that provides superior barrier properties without risk of surface damage.

Forge Nano Expands Semiconductor Business; Unveils new 200mm Wafer ALD Cluster Tool

Our Impact

TEPHRA is designed for specialty semiconductor applications on 200mm wafers and below. With 100x efficient chemical use, rapid cycle times, increased yield, and low-risk manufacturing, TEPHRA is the only single-wafer cluster tool with commercial throughput speeds.

Redefine what a battery can do

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